Jetting-Based Additive Manufacturing Systems in 2025: Unleashing Precision, Speed, and New Market Frontiers. Explore How This Technology is Reshaping Advanced Manufacturing for the Next Five Years.

• Executive Summary & Key Findings
• Market Size, Growth Rate & 2025–2029 Forecasts
• Core Technologies: Material Jetting, Binder Jetting, and Innovations
• Competitive Landscape: Leading Players & Strategic Moves
• Emerging Applications: Aerospace, Medical, Automotive & Beyond
• Materials Evolution: Polymers, Metals, Ceramics, and Composites
• Regional Analysis: North America, Europe, Asia-Pacific & Rest of World
• Challenges: Technical Barriers, Cost, and Standardization
• Sustainability & Regulatory Trends
• Future Outlook: Disruptive Opportunities & Strategic Recommendations
• Sources & References

Executive Summary & Key Findings

Jetting-based additive manufacturing (AM) systems, encompassing technologies such as material jetting (MJ), binder jetting (BJ), and nanoparticle jetting, are experiencing significant advancements and market expansion as of 2025. These systems, which operate by selectively depositing droplets of build material or binder onto a substrate, are recognized for their high resolution, multi-material capabilities, and suitability for both prototyping and end-use part production. The sector is characterized by rapid innovation, with leading manufacturers introducing new platforms and materials to address the growing demand for precision, speed, and scalability in industries such as healthcare, automotive, aerospace, and consumer goods.

Key players in the jetting-based AM market include Stratasys, a pioneer in PolyJet technology, which continues to expand its portfolio with systems capable of multi-material and full-color printing. 3D Systems remains a major force, leveraging its MultiJet Printing (MJP) technology for applications ranging from dental to industrial prototyping. voxeljet specializes in large-format binder jetting systems, targeting foundry and industrial applications, while HP has made significant inroads with its Metal Jet and Multi Jet Fusion (MJF) platforms, focusing on both polymer and metal part production at scale. Desktop Metal and ExOne (now part of Desktop Metal) are also prominent, particularly in binder jetting for metals and sand casting molds.

Recent years have seen a surge in material development, with companies introducing new photopolymers, metals, ceramics, and composite materials tailored for jetting processes. For example, Stratasys and 3D Systems have both expanded their resin portfolios to enable more functional and biocompatible parts, while HP and Desktop Metal are pushing the boundaries of metal and composite jetting. The integration of software for process control, quality assurance, and workflow automation is also accelerating, with manufacturers offering end-to-end solutions to streamline production.

Looking ahead to the next few years, the outlook for jetting-based AM systems is robust. The sector is expected to benefit from increased adoption in serial production, particularly as system throughput, material diversity, and part quality continue to improve. Strategic partnerships between AM system manufacturers and end-users in sectors such as medical devices, automotive, and electronics are anticipated to drive further innovation and application development. As sustainability becomes a greater focus, advances in recyclable and bio-based materials for jetting processes are also expected. Overall, jetting-based AM is poised to play a pivotal role in the broader industrialization of additive manufacturing through 2025 and beyond.

Market Size, Growth Rate & 2025–2029 Forecasts

Jetting-based additive manufacturing (AM) systems, which include technologies such as material jetting (MJ), binder jetting (BJ), and nanoparticle jetting, are experiencing robust growth as industries seek higher resolution, multi-material capabilities, and faster production speeds. As of 2025, the global market for jetting-based AM systems is estimated to be in the low single-digit billions of USD, with leading manufacturers reporting double-digit annual growth rates. This expansion is driven by increasing adoption in sectors such as dental, medical, aerospace, and consumer products, where the ability to produce complex geometries and functional prototypes is highly valued.

Key players in this segment include Stratasys, which offers PolyJet technology, and 3D Systems, known for its MultiJet Printing (MJP) systems. Both companies have reported strong demand for their jetting-based solutions, particularly in healthcare and industrial prototyping. Stratasys has highlighted the growing use of its PolyJet systems for dental models and surgical guides, while 3D Systems continues to expand its applications in precision casting and medical device manufacturing.

Binder jetting, another major jetting-based AM technology, is being advanced by companies such as ExOne (now part of Desktop Metal) and HP. ExOne specializes in metal and sand binder jetting systems for industrial applications, with a focus on automotive and aerospace components. HP has entered the market with its Metal Jet platform, targeting high-volume production of metal parts for automotive and consumer electronics. Both companies are investing in scaling up production capabilities and expanding material portfolios to meet growing demand.

Looking ahead to 2025–2029, the jetting-based AM market is projected to maintain a compound annual growth rate (CAGR) in the low to mid-teens, outpacing some other AM segments due to its versatility and expanding industrialization. The introduction of new materials, improvements in printhead technology, and the integration of automation and quality control systems are expected to further accelerate adoption. Companies such as Stratasys, 3D Systems, ExOne, and HP are anticipated to lead this growth, with increasing competition from emerging players and regional manufacturers.

• Material jetting is expected to see strong growth in dental, medical, and consumer product applications.
• Binder jetting will continue to expand in metal and sand part production, especially for automotive and aerospace.
• Asia-Pacific and North America are projected to be the fastest-growing regions, driven by manufacturing investments and technology adoption.

Overall, jetting-based additive manufacturing systems are poised for significant expansion through 2029, supported by ongoing innovation, broader material choices, and the push toward digital manufacturing in key industries.

Core Technologies: Material Jetting, Binder Jetting, and Innovations

Jetting-based additive manufacturing (AM) systems, encompassing both material jetting and binder jetting technologies, are experiencing significant advancements as of 2025. These technologies are characterized by their ability to deposit droplets of build material or binding agents with high precision, enabling the fabrication of complex geometries and multi-material parts. The sector is witnessing increased adoption across industries such as aerospace, automotive, dental, and consumer goods, driven by improvements in printhead technology, material diversity, and process automation.

Material jetting, exemplified by systems from Stratasys and 3D Systems, continues to push the boundaries of multi-material and full-color printing. Stratasys’ PolyJet technology, for instance, allows simultaneous jetting of multiple photopolymers, enabling the production of parts with varying mechanical properties and intricate color gradients. In 2025, the focus is on expanding the range of functional materials, including elastomers and high-temperature resins, to address more demanding end-use applications. 3D Systems is similarly advancing its MultiJet Printing (MJP) platform, emphasizing higher throughput and improved surface finish for prototyping and low-volume production.

Binder jetting, led by companies such as ExOne (now part of Desktop Metal) and HP, is gaining traction for its scalability and cost-effectiveness in producing metal, sand, and ceramic parts. HP’s Metal Jet technology, for example, is being adopted for serial production of metal components, with ongoing collaborations in the automotive and industrial sectors. The technology’s ability to produce parts without the need for support structures and its compatibility with a wide range of powders are key factors driving its industrial uptake. ExOne continues to innovate in binder chemistry and process control, aiming to improve part density and reduce post-processing requirements.

Recent innovations in jetting-based AM include the integration of artificial intelligence for real-time process monitoring, closed-loop quality control, and the development of open material platforms to accelerate material qualification. Companies like Stratasys and 3D Systems are investing in software ecosystems that streamline workflow from design to finished part, while HP is focusing on digital manufacturing solutions that enable mass customization.

Looking ahead, the outlook for jetting-based AM systems is robust. The next few years are expected to see further material innovations, increased automation, and broader adoption in end-use part production. As manufacturers continue to demand higher productivity and material versatility, jetting-based technologies are poised to play a pivotal role in the evolution of additive manufacturing.

Competitive Landscape: Leading Players & Strategic Moves

The competitive landscape for jetting-based additive manufacturing (AM) systems in 2025 is characterized by a dynamic interplay among established industry leaders, innovative startups, and strategic partnerships. Jetting-based AM, which includes material jetting and binder jetting technologies, continues to gain traction due to its high resolution, multi-material capabilities, and expanding material portfolios.

Among the most prominent players, Stratasys Ltd. remains a global leader, particularly with its PolyJet technology. Stratasys has continued to expand its product line, focusing on multi-material and full-color 3D printing for prototyping, dental, and medical applications. The company’s recent collaborations with software and material suppliers aim to streamline workflow integration and broaden application areas.

Another key competitor, 3D Systems Corporation, leverages its MultiJet Printing (MJP) platform to target industries such as healthcare, aerospace, and consumer goods. In 2025, 3D Systems has emphasized the development of new photopolymer materials and post-processing solutions, enhancing the functional performance and surface quality of printed parts. The company’s strategic acquisitions and partnerships with healthcare providers have further solidified its position in the medical modeling and dental sectors.

In the binder jetting segment, ExOne (now part of Desktop Metal) continues to innovate in metal and sand 3D printing. The integration with Desktop Metal has accelerated the commercialization of high-speed binder jetting systems for both prototyping and end-use part production. The company’s focus on industrial-scale systems and open material platforms is attracting attention from automotive and heavy industry clients.

Emerging players such as voxeljet AG are also making significant strides, particularly in large-format binder jetting for foundry and architectural applications. Voxeljet’s modular system designs and expansion into on-demand printing services have positioned it as a flexible partner for both traditional manufacturers and digital-first enterprises.

Strategic moves in 2025 include increased investment in R&D for new materials—especially ceramics, metals, and high-performance polymers—and the development of integrated software solutions for process automation and quality assurance. Companies are also forming alliances with material suppliers and end-users to co-develop application-specific solutions, reflecting a shift toward vertical integration and customer-centric innovation.

Looking ahead, the competitive landscape is expected to intensify as more players enter the market and existing companies diversify their offerings. The focus will likely remain on improving throughput, reducing costs, and expanding the range of printable materials, with sustainability and digital workflow integration emerging as key differentiators.

Emerging Applications: Aerospace, Medical, Automotive & Beyond

Jetting-based additive manufacturing (AM) systems, which include technologies such as material jetting and binder jetting, are rapidly expanding their footprint across high-value sectors like aerospace, medical, and automotive industries. These systems operate by selectively depositing droplets of build material or binder onto a substrate, enabling the creation of complex geometries with high resolution and multi-material capabilities. As of 2025, the maturation of jetting-based AM is driving a wave of emerging applications, with several industry leaders and innovators pushing the boundaries of what is possible.

In aerospace, jetting-based AM is being leveraged for lightweight structural components, complex ducting, and even functional prototypes. The ability to produce intricate internal channels and lattice structures is particularly valuable for weight reduction and thermal management. Companies such as Stratasys and voxeljet are at the forefront, with Stratasys’s PolyJet technology enabling multi-material and color part production, and voxeljet’s binder jetting systems being used for large-format sand and ceramic molds for aerospace castings. The adoption of jetting-based AM in aerospace is expected to accelerate as certification pathways for additively manufactured flight parts become more established.

In the medical sector, jetting-based AM is enabling the production of patient-specific surgical guides, anatomical models, and even biocompatible implants. The high resolution and material versatility of these systems allow for the fabrication of detailed, multi-color models that aid in pre-surgical planning and education. Stratasys’s PolyJet systems are widely used in hospitals and research institutions for these purposes, while companies like 3D Systems are developing binder jetting solutions for dental and orthopedic applications. The next few years are likely to see further integration of jetting-based AM in point-of-care manufacturing and the development of new biocompatible materials.

Automotive manufacturers are increasingly adopting jetting-based AM for rapid prototyping, tooling, and even end-use parts. The technology’s ability to produce complex, lightweight components is being harnessed for custom fixtures, jigs, and functional prototypes. voxeljet’s large-format binder jetting systems are used for sand casting molds in engine and drivetrain development, while Stratasys’s material jetting is applied for interior trim prototypes and lighting components. As automotive OEMs push for greater customization and shorter development cycles, jetting-based AM is poised to play a critical role.

Beyond these sectors, jetting-based AM is finding applications in consumer goods, electronics, and even microfluidics, where the precision and multi-material capabilities are particularly advantageous. The outlook for 2025 and the following years is marked by continued material innovation, increased system throughput, and broader industrial adoption. As leading companies such as Stratasys, voxeljet, and 3D Systems invest in R&D and expand their technology portfolios, jetting-based AM is expected to unlock new design freedoms and manufacturing efficiencies across a growing array of industries.

Materials Evolution: Polymers, Metals, Ceramics, and Composites

Jetting-based additive manufacturing (AM) systems, encompassing technologies such as material jetting (MJ), binder jetting (BJ), and nanoparticle jetting, are experiencing significant advancements in materials science as of 2025. These systems, which deposit droplets of build or binding material layer by layer, are increasingly being adapted to process a broader range of polymers, metals, ceramics, and composites, driven by both industrial demand and technological innovation.

In the polymer domain, material jetting systems—pioneered by companies like Stratasys and 3D Systems—have expanded their material portfolios to include high-performance photopolymers with improved mechanical, thermal, and biocompatible properties. These advances are enabling applications in medical modeling, dental prosthetics, and functional prototyping. For example, Stratasys’ PolyJet technology now supports multi-material and full-color printing, allowing for the creation of complex, multi-property parts in a single build.

Binder jetting, a technology commercialized by firms such as ExOne (now part of Desktop Metal) and voxeljet, has made notable progress in metal and ceramic materials. In 2025, these systems are increasingly used for producing stainless steel, tool steel, and even refractory metals, with post-processing sintering steps yielding near-full-density parts suitable for end-use applications. voxeljet has also advanced the use of binder jetting for large-format sand molds and ceramic cores, supporting the foundry and aerospace sectors.

Ceramic jetting, while more niche, is gaining traction due to the development of specialized inks and binders. Companies like XJet have introduced nanoparticle jetting systems capable of producing high-density ceramic and metal parts with fine feature resolution. These systems are being adopted in dental, medical, and electronics industries, where precision and material purity are critical.

Composite jetting is an emerging area, with research and early commercialization focusing on the integration of reinforcing fibers or functional fillers into jettable matrices. While still in its infancy, this approach promises to deliver parts with tailored mechanical, thermal, or electrical properties, expanding the application space for jetting-based AM.

Looking ahead, the outlook for jetting-based AM materials is robust. Ongoing R&D is expected to yield new formulations with enhanced performance, recyclability, and sustainability. The convergence of digital material development, process control, and post-processing innovations will likely accelerate the adoption of jetting-based systems across automotive, aerospace, healthcare, and consumer goods sectors in the next few years.

Regional Analysis: North America, Europe, Asia-Pacific & Rest of World

Jetting-based additive manufacturing (AM) systems, including material jetting and binder jetting technologies, are experiencing dynamic regional developments as the global AM market matures. In 2025 and the coming years, North America, Europe, and Asia-Pacific are expected to remain the primary hubs for innovation, adoption, and production, while the Rest of World region is gradually increasing its participation.

North America continues to lead in both technological innovation and market adoption of jetting-based AM systems. The United States is home to several pioneering companies, such as Stratasys, which has advanced PolyJet technology for high-resolution, multi-material prototyping and end-use parts. 3D Systems is another key player, offering MultiJet Printing (MJP) and binder jetting solutions for industrial and healthcare applications. The region benefits from strong R&D investment, a robust aerospace and medical sector, and a growing focus on digital manufacturing. In 2025, North American manufacturers are expected to further integrate jetting-based AM into production lines, particularly for customized medical devices and lightweight aerospace components.

Europe is characterized by a strong emphasis on industrialization and sustainability in AM. Companies such as voxeljet in Germany are recognized for their large-format binder jetting systems, serving foundry, automotive, and architectural markets. The region’s regulatory environment and focus on circular economy principles are driving the adoption of jetting-based AM for both prototyping and serial production. European Union initiatives supporting digital manufacturing and green technologies are expected to accelerate the deployment of jetting-based systems, especially in automotive and energy sectors.

Asia-Pacific is rapidly expanding its footprint in jetting-based AM, led by countries like China, Japan, and South Korea. Chinese manufacturers, such as Shining 3D, are increasing their presence in both domestic and international markets, offering cost-competitive material jetting and binder jetting solutions. Japan’s established electronics and automotive industries are driving demand for high-precision AM systems, while South Korea is investing in R&D to support advanced manufacturing. The region’s growth is fueled by government initiatives, expanding manufacturing bases, and increasing adoption in consumer electronics and healthcare.

Rest of World regions, including Latin America, the Middle East, and Africa, are at earlier stages of adoption but are showing growing interest in jetting-based AM. Local distributors and partnerships with global OEMs are facilitating technology transfer and skill development. As infrastructure and awareness improve, these regions are expected to contribute to the global market, particularly in education, prototyping, and small-batch manufacturing.

Overall, the outlook for jetting-based additive manufacturing systems is robust across all regions, with North America and Europe driving innovation, Asia-Pacific accelerating adoption, and the Rest of World gradually increasing participation through technology transfer and localized solutions.

Challenges: Technical Barriers, Cost, and Standardization

Jetting-based additive manufacturing (AM) systems, including material jetting and binder jetting technologies, have made significant strides in recent years. However, as of 2025, several technical, economic, and standardization challenges continue to shape the sector’s trajectory.

Technical Barriers remain a primary concern. Material compatibility is a persistent issue: while photopolymers and certain metals are well-established, the range of printable materials is still limited compared to other AM processes. Achieving consistent droplet formation, precise placement, and reliable curing or sintering is complex, especially at high throughput. Printhead clogging and maintenance, particularly in multi-material or high-viscosity applications, can lead to downtime and increased operational costs. Leading manufacturers such as Stratasys and 3D Systems have invested heavily in R&D to address these issues, introducing advanced printhead designs and automated maintenance protocols, but the challenge persists for broader adoption.

Cost Factors also present significant hurdles. Jetting-based systems, especially those capable of high-resolution, multi-material printing, often require substantial capital investment. Consumables, including proprietary printheads and specialized materials, further increase the total cost of ownership. For example, Stratasys’ PolyJet systems and 3D Systems’ MultiJet Printing platforms are recognized for their precision but are typically positioned at the premium end of the market. Binder jetting systems from companies like ExOne (now part of Desktop Metal) and HP (with its Metal Jet platform) are working to reduce per-part costs, but the economics are still challenging for many small and medium-sized enterprises.

Standardization is another area of ongoing development. The lack of universally accepted standards for jetting-based AM processes, materials, and part qualification complicates supply chain integration and quality assurance. Industry bodies such as ASTM International and ISO are actively developing standards specific to jetting technologies, but harmonization is a gradual process. This gap affects sectors like aerospace and medical, where certification and traceability are critical.

Looking ahead, the outlook for jetting-based AM systems in the next few years is cautiously optimistic. Ongoing innovation from major players—including Stratasys, 3D Systems, ExOne, and HP—is expected to address some technical and cost barriers. However, widespread adoption will likely depend on further material advancements, cost reductions, and the establishment of robust industry standards.

Sustainability & Regulatory Trends

Jetting-based additive manufacturing (AM) systems, including material jetting and binder jetting, are increasingly scrutinized for their sustainability and regulatory compliance as the sector matures in 2025. These technologies, which deposit droplets of build material or binder onto a substrate, are widely used for prototyping, dental, medical, and industrial applications. The sustainability profile of jetting-based AM is shaped by material choices, energy consumption, waste generation, and end-of-life considerations, while regulatory trends are driven by evolving standards for safety, emissions, and product quality.

A key sustainability advantage of jetting-based AM is its ability to minimize material waste compared to subtractive manufacturing. Companies such as Stratasys and 3D Systems have highlighted the efficiency of their material jetting platforms, which use only the material required for the part and support structures, reducing scrap and enabling more sustainable production workflows. However, the use of photopolymers and resins, which can be difficult to recycle and may contain hazardous chemicals, remains a challenge. In response, manufacturers are investing in the development of bio-based and recyclable materials, with Stratasys and 3D Systems both announcing initiatives to expand their sustainable material portfolios.

Energy consumption is another focal point. Jetting-based systems typically operate at lower temperatures than powder bed fusion technologies, resulting in lower energy requirements per part. This is particularly relevant for binder jetting systems from companies like ExOne (now part of Desktop Metal), which touts the energy efficiency of its metal and sand binder jetting platforms. Nevertheless, the post-processing steps—such as curing, sintering, or infiltration—can offset some of these gains, prompting ongoing efforts to optimize the entire process chain for energy efficiency.

On the regulatory front, 2025 sees increasing alignment with international standards such as ISO/ASTM 52900 and sector-specific requirements for medical and aerospace applications. Regulatory bodies are paying closer attention to emissions from photopolymer jetting, particularly volatile organic compounds (VOCs) and nanoparticle release. Companies are responding by integrating advanced filtration and ventilation systems, as well as by certifying materials and processes to meet stringent health and safety standards. For example, Stratasys and 3D Systems have both achieved certifications for select materials and systems, supporting adoption in regulated industries.

Looking ahead, the outlook for jetting-based AM systems is shaped by continued innovation in sustainable materials, process optimization, and regulatory compliance. Industry leaders are collaborating with standards organizations and end-users to ensure that jetting-based AM not only meets but exceeds emerging sustainability and regulatory expectations, positioning the technology for broader adoption in the coming years.

Future Outlook: Disruptive Opportunities & Strategic Recommendations

Jetting-based additive manufacturing (AM) systems, encompassing technologies such as material jetting (MJ), binder jetting (BJ), and nanoparticle jetting, are poised for significant evolution in 2025 and the following years. These systems, which deposit build material or binding agents in a droplet-wise fashion, are increasingly recognized for their high resolution, multi-material capabilities, and potential for rapid production of complex geometries.

A key driver for future disruption is the ongoing expansion of material portfolios. Leading manufacturers such as Stratasys and 3D Systems are actively developing new photopolymers and composite resins, targeting applications in dental, medical, and consumer goods. The introduction of functional materials—such as elastomers, ceramics, and even conductive inks—will enable jetting-based AM to address a broader range of end-use parts, moving beyond prototyping into direct manufacturing.

Binder jetting, championed by companies like ExOne (now part of Desktop Metal) and HP, is expected to see accelerated adoption in metal and ceramic part production. HP’s Metal Jet platform, for example, is being positioned for high-throughput, cost-effective manufacturing of automotive and industrial components, with pilot programs already underway with major OEMs. The scalability and speed of binder jetting, combined with ongoing improvements in post-processing and sintering, are likely to disrupt traditional casting and machining workflows in the near term.

Strategically, the next few years will see increased integration of jetting-based AM into digital manufacturing ecosystems. Companies such as Stratasys are investing in software and workflow automation, enabling seamless design-to-part pipelines and real-time process monitoring. This digitalization is expected to lower barriers for adoption in sectors like aerospace, healthcare, and electronics, where traceability and quality assurance are paramount.

Looking ahead, the convergence of jetting-based AM with artificial intelligence and machine learning will further enhance process control, defect detection, and material optimization. Strategic recommendations for stakeholders include investing in R&D for advanced materials, fostering partnerships with end-users for application development, and prioritizing interoperability with existing manufacturing systems. As the technology matures, jetting-based AM is well-positioned to capture a growing share of the multi-billion-dollar additive manufacturing market, particularly in applications demanding high precision, customization, and multi-material integration.

Sources & References

• Stratasys
• 3D Systems
• voxeljet
• Desktop Metal
• ExOne
• Stratasys
• voxeljet
• 3D Systems
• ExOne
• XJet
• Shining 3D
• ASTM International
• ISO